Casa de Tortugas - Stories


Problems with the roof beam

The other night, we realized something had gone very wrong with our main roof beam. It was surprising that we had not noticed it sooner. The main support beam is built from multiple 2x8 boards bonded together, and the lower portion had begun to bow.

Over time, wood naturally contracts and swells with changing weather, but this section of the beam had developed a more serious issue. The two boards forming the lower support were not moving at the same rate, which caused a noticeable bow near the bathroom. The rest of the beam remained in good condition, but this distortion was creating an unusual twist in the structure. Left uncorrected, it could eventually lead to a roof failure.

Glenn came up with a plan to fix the problem. To be safe, we consulted our builder to confirm that nothing more serious was going on. After getting confirmation that both the diagnosis and the proposed solution were sound, we moved forward with the repair.

The first step was to wrap a rope around the beam, securing the other end to the roof joists across the room and pulling it tight. Once the beam was drawn slightly past its intended final position, we installed a 4x4 beam on top of the bathroom wall. This was then anchored to the roof support using long lag bolts.

We used two bolts at the end to secure it to the roof support and five more to fasten the 4x4 firmly to the top of the wall. The process was tense. As we pulled everything into place, the roof produced a series of loud creaking noises. When we finally released the rope and allowed the weight to settle onto the new support, there was a sharp, unsettling pop.

For the next few hours, we heard more creaking than usual, which kept us on edge. Gradually, though, the structure settled and the noises faded. After a few days, the repair appears to be holding strong.

It is reassuring to know that we can diagnose and fix problems like this ourselves. At this point, we feel confident that we can handle just about any reasonable situation that comes our way.

Here are some images...

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  The salt air is harder on equipment than expected.

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